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Safety audits, statutory inspection, load and crane testing, NDT and complete environmental monitoring, all under one trusted name.
Our comprehensive safety audits help factories and industrial facilities identify hazards, ensure full compliance with the Factories Act, 1948, and build a proactive safety culture. We cover Fire Safety Audits, Electrical Safety Audits, Risk Assessments, Fire Load Assessments, Thermography Studies and Emergency Preparedness Plans, delivering detailed, actionable reports that meet statutory and insurance requirements.
We deliver practical, hands-on safety training programs for management, supervisors and workers across industries. Our sessions combine classroom theory with on-site practical demonstrations and include Fire Safety Training, Forklift Operator Safety, Behaviour-Based Safety (BBS), Electrical Safety, First Aider Training and Emergency Preparedness, helping your workforce stay alert, aware and prepared.
We conduct pull out testing before installation to determine if a chosen fastener or substrate meets the required design loads. The anchor is typically loaded to an ultimate failure point.
Proof Testing
Carried out after installation to verify the performance of an anchor. It involves applying a specific load, supplied by the engineer, without pushing the anchor to failure.
We conduct Ultrasonic Thickness Testing (UTT), a non-destructive method used to accurately measure the wall thickness of pipes, tanks and pressure vessels from a single external surface. Using high-frequency sound waves, it detects material loss caused by corrosion, erosion and wear, without cutting or dismantling your equipment.
Widely used across the oil and gas, petrochemical, marine and power generation industries, UTT helps identify weak points early, ensure safety compliance and extend equipment life. Our expert services deliver fast, precise and repeatable results to support smarter maintenance and asset management decisions.
We conduct Hydra mobile crane load tests that verify structural integrity and braking efficiency by lifting a test weight typically between 110% and 125% of the crane's Rated Capacity (SWL). It involves a strict sequence of static and dynamic tests, concluding with thorough post-test visual inspections by a competent person.
Pre Test Inspection
Rated Load Test (100% SWL)
This test evaluates the crane's performance at its exact Safe Working Load. Attach certified test weights or a calibrated load cell to the hook. Raise the load just enough to test the gear train and braking system. Lower the load to 4 to 8 inches above the ground and measure girder deflection at mid-span. Move the crane and trolley to traverse the entire operational range while observing for any abnormal noises, slipping or structural deflection.
No-Load Test
Static Overload Test (125% SWL)
The static test checks the strength of the crane structure and holding brakes without moving the load horizontally. Gradually apply a test load equal to 125% of the crane's rated capacity. Lift the load a few inches off the ground and suspend it for 10 to 15 minutes. Lower the load and inspect the crane for any permanent deformation, cracks or joint loosening.
Chain hoist testing ensures lifting equipment complies with ASME B30.16 and OSHA safety standards. Testing involves a thorough visual check, a no-load functional test and an operational load test of up to 125% of the hoist's rated capacity to verify the structural integrity, slip clutch and braking mechanisms.
The dye penetration test, often called Dye Penetrant Inspection (DPI), is a highly effective, non-destructive testing method. It is used to detect surface-breaking flaws such as hairline cracks, porosity and leaks in non-porous materials.
Crane load testing verifies structural integrity and braking efficiency by lifting a test weight typically between 110% and 125% of the crane's Rated Capacity (SWL). It involves a strict sequence of static and dynamic tests, concluding with thorough post-test visual inspections by a competent person.
We carry out hydrostatic testing, mandatory under the Factories Act for safety and structural integrity. It involves filling the vessel with a liquid, usually water, and pressurizing it to 1.3 to 1.5 times the safe working pressure to verify it can withstand operational demands without leaking or deforming.
Testing Method
We use a specialized lifting device to measure the force required to open the valve without interrupting the operational process.
Bench Testing
The valve is removed from the system and placed on a test bench. It undergoes visual inspection, set-pressure verification and seat-tightness testing using pressurized air, nitrogen or water.
Set Pressure Test
We set the safety valve to 1.1 times the maximum safe working pressure during bench testing, as per standard API 520.
We provide complete environmental monitoring and emission testing to help industries meet Pollution Control Board norms and statutory compliance. Our services cover DG Stack Emission monitoring, Ambient Air Monitoring, Process Air Monitoring, Boiler Stack Emission monitoring and Noise and Lux Monitoring, carried out with calibrated instruments and delivered as detailed, audit-ready reports.
Our industrial safety services bring together safety audits, statutory inspection, load and crane testing, ultrasonic and dye-penetrant NDT, hydrostatic and safety-valve testing, and complete environmental monitoring under one trusted name. Backed by calibrated instruments and a Govt.-recognized Competent Person, Er. Vikas Mahajan keeps your plant compliant and your people safe. Request a quote for any of the services above.